Practical Procedures

Safety & Information	Hazards & emergencies	Identifying hazards; Evacuating in an emergency; Using fire extinguishers; Using an MSDS; Removing toxic dust
	Information procedures	Locating vehicle information; Obtaining & interpreting scan tool data; Using a repair manual; Using a shop manual; Using an owner's manual; Using a labor guide; Using a parts program; Using a service information program
	Vehicle inspection procedures	Carrying out a visual inspection; Inspecting under body components; Measuring a wheelbase; Checking windshield washer liquid; Checking & replacing wiper blades; Checking a security system; Checking door hinges; Checking a seat belt; Checking interior trim; Checking driver's seat fabric; Vehicle valet service; Routine vehicle checks

Tools & Equipment	Tools & equipment fundamentals	Cleaning tools & equipment; Identifying defective equipment
	Using electric power tools	Using an angle grinder; Using a bench grinder; Using pressure washers & cleaners
	Using air power tools	Using an air drill; Using an air impact wrench; Using an air blow gun; Using an air chisel
	Using non-powered tools	Repairing an external thread; Repairing an internal thread; Removing a stud; Using a screw extractor; Using a gear puller
	Using measuring tools	Using a torque wrench & an angle gauge; Using a thread pitch gauge; Using a vacuum gauge; Using a dial indicator; Using a feeler gauge; Using a micrometer; Using a tire pressure gauge
	Using workshop equipment	Using a two-post hoist; Using a four-post hoist; Using an engine hoist; Using a floor jack; Setting up an oxyacetylene torch; Using an oxyacetylene torch

Engines	Engines procedures	Testing cylinder compression; Checking idle speed; Obtaining & interpreting scan tool data; Removing & replacing a cam belt; Inspecting & adjusting an engine drive belt; Replacing an engine drive belt
	Introduction to engine rebuilding	Engine removal preparation & safety
	Removing the engine	Topside engine disconnection; Front accessories disconnection; Underside engine disconnection; Remove the engine
	Engine disassembly	Remove centerbolt & flywheel; Drain engine fluids; Remove front peripherals; Remove side & top peripherals; Disassemble valve train; Remove cylinder heads; Remove oil pan & timing set; Disassemble block underside; Disassemble pistons; Remove crankshaft; Remove camshaft; Remove plugs; Remove valve assembly
	Engine machining	Clean & degrease engine; Inspect & measure engine; Machine diagnosis; Machine cylinder block; Machine cylinder heads; Machine connecting rods; Clean pistons and fit new pins; Hone cylinders; Install piston rings
	Engine pre-assembly	Pre-assembly introduction; Test install camshaft; Test install crankshaft; Test install timing set; Test install pistons; Test install oil pump; Piston to valve clearance check; Long-block build-up; Paint the engine
	Engine final assembly	Fit engine plugs; Install camshaft; Install crankshaft; Install timing set; Fit piston rings; Install pistons; Install timing cover; Install rear main seal; Install oil pump & pan; Assemble heads; Install heads; Install valve train; Adjust valve lash; Install intake manifold; Install engine externals; Pre-oil engine; Install distributor; Assemble accessories
	Engine re-installing	Hoist & reconnect the engine; Connect engine peripherals
	Engine start-up	Pre-start engine check; Camshaft break-in; Engine timing adjustment
	Cooling system procedures	Checking & adjusting coolant; Draining & refilling coolant; Checking & replacing a coolant hose; Testing cooling system pressure; Removing & replacing a radiator; Removing & replacing a thermostat; Inspecting & adjusting an engine drive belt; Replacing an engine drive belt
	Lubrication procedures	Checking engine oil; Draining engine oil; Replacing an oil filter; Refilling engine oil

Fuel Systems	Intake system procedure	Checking & changing an air filter
	Fuel system procedures	Replacing a fuel filter
	Emissions procedures	Checking & cleaning a PCV valve; Obtaining & interpreting scan tool data

Steering & Suspension	Steering system procedures	Checking & adjusting power steering fluid; Pressure testing a power steering system; Flushing a power steering system; Inspecting & adjusting an engine drive belt; Servicing a steering system; Servicing wheel bearings
	Suspension system procedures	Checking shock absorbers; Changing shock absorbers; Lubricating a suspension system; Servicing a suspension system
	Wheels & tires procedures	Using a tire pressure gauge; Checking & adjusting tire pressure; Checking for tire wear patterns; Rotating tires; Removing a tire; Fitting a tire; Dynamic balancing a tire

Brakes	Brakes procedures	Checking & adjusting brake fluid; Replacing brake fluid; Checking brake pads; Replacing brake pads; Removing & replacing a rotor; Checking wheel cylinders; Replacing brake linings; Adjusting a park brake cable

Transmissions	Clutches & manual transmissions procedures	Checking gearbox oil; Changing manual gearbox oil; Checking & adjusting a clutch
	Automatic transmissions procedures	Checking automatic transmission fluid; Changing transmission fluid & filter
	Final drives procedures	Checking free play; Checking drive shaft joints; Checking manual transaxle/differential oil

Electrics & Electronics	Wires & connectors procedures	Stripping wire insulation; Installing a solderless terminal; Soldering wires & connectors
	Electrical testing procedures	Using a non-powered test light; Using a lead light; Using a DVOM to measure continuity; Using a DVOM to measure voltage
	Battery maintenance procedures	Inspecting & testing a battery; Cleaning & replacing a battery; Charging a battery
	Ignition procedures	Checking ignition timing; Checking & changing a spark plug; Removing & replacing contact points
	Charging procedures	Checking a charging system; Removing & replacing an alternator; Inspecting & adjusting an engine drive belt; Replacing an engine drive belt
	Starting procedures	Checking a starting system; Jump-starting a vehicle
	Lighting procedures	Checking lighting & peripheral systems; Checking & changing an exterior light bulb; Checking & changing a headlight bulb; Aiming headlights

HVAC	HVAC procedures	Checking an A/C system; Checking a heating system; Inspecting & adjusting an engine drive belt; Replacing an engine drive belt

Communication	Writing at work	Yours sincerely; Job sheet; Inspection report; Equipment defect report; Accident report
	Researching	Where to look

Topic area	Topic group	Topic